Pipe forming and bending technology for mobile hydraulics

transfluid develops high-tech solutions for the production of highly dynamically-loaded pipes

Pipe forming and bending technology for mobile hydraulics

The fully automatic mandrel bending machine DB 642 3A-CNC processes 3D data
in almost all formats. (Source: transfluid)

In the field of mobile construction machines, custom-fit pipes and reliable connections are much in demand for the safe use of hydraulic drives which are placed under extreme loads. transfluid“s specialists in pipe processing systems have designed special mobile bending machines and compact bending machines for this purpose. High-performance CNC pipe bending machines, like the mandrel bending machine, DB 642 3A-CNC, enable the effective bending of even thick-walled pipes. And rolling pipe-forming machines, such as model UMR, ensure diverse shaping options, in particular for the manufacture of hydraulic connection systems, such as 37° or 90° raised flanges for flat-sealing O-Ring connections (e.g. ORFS).

Effective Bending
The fully automatic mandrel bending machine, DB 642 3A-CNC (6 – 42 mm diameter), is suitable both for the production of individual hydraulic pipes, as well as for a serial operation. It offers extremely quick set-up times and direct online-connectivity to all CAD systems. The machine control is capable of processing 3D data directly in almost all formats. The simple operation takes place via a freely-programmable CNC touch panel control. The very quick set-up times ensure particular flexibility in production. And these machines are also capable of processing pipes, already formed on both sides, as well as pipes on to which SAE collars have been welded, prior to the bending procedure.

Always online
If pipes are to be measured on the object and no usable digital data is available for this purpose, transfluid has created a solution, whereby simple isometry software can be used by means of a tablet. It enables the pipes to be measured on site and this information to be sent directly to the machine online. All data are recorded, saved and are therefore available at any time. As a result of this, long costly methods are no longer required.

Small, strong and mobile
Diverse and with simple, yet effective technology, the transfluid mobile bending machine, MB 642, offers excellent technical opportunities for the bending application to be carried out directly at the object. With this system, hydraulic lines can be laid efficiently on site. A saw, as well as an internal and external deburrer are also available as optional equipment. Furthermore, the MB 642 can be equipped with an assembly device for all common connection systems (cutting ring-fittings and flanged-screw fittings) as well as metal circular saws.

Rolling forming technology for optimal sealing surfaces
For the manufacture of hydraulic connection systems, the production of 37° and 90° flanges with short span lengths is also partially in demand. For this purpose, the solution finders at transfluid have developed the UMR model rolling forming machines. These enable the production of flanges up to 90° in a single operation and with optimal sealing surfaces.

Therefore with its high-tech diversity in tackling different challenges in pipe processing within the field of mobile hydraulics, transfluid always ensures an appropriate, individual solution. And the company will also present this at bauma 2016 (Hall C3.344 / Stand FN826/2).

Bildquelle: transfluid

transfluid Maschinenbau GmbH – the solution for tubes

transfluid is sought after worldwide as a partner for manufacturing tube bending machines and tube processing machines. Since 1988 transfluid has been further developing its technologies for tube machining, so that it can provide customer-oriented, tailor-made solutions – for plant and machine construction, the automotive and energy industries, shipbuilding and medical device manufacturing. As a world-renowned brand, the company from Germany is present in Europe and with its subsidiaries in Asia.

transfluid\\\\\\\\\\\\\\\’s product portfolio offers perfect solutions in five different machine categories, that meet all the requirements in tube processing. t bend stands for a wide range of tube bending machines, which fulfil the highest demands in terms of industrial applications. The tube forming machines in the t form range offer the perfect tube shaping solutions. Tube forming is important as an individual or supplementary process, in order to obtain optimally tailored tubes. Automation systems are offered as fully developed concepts for bending and forming technology, under t motion. t cut covers the field of tube cutting machines. Here, Transfluid is able to provide a range of different systems, for example for chipless orbital cutting and special knive separation processes. The category t clean encompasses tube cleaning machines. These ensure the cleanliness of workpieces and tubes. Additionally, with the new tu go range, transfluid offers a standardised portfolio of machinery, which is available from stock for immediate delivery. transfluid offers the powerful software t project for rapid and reliable tube processing. It can be used as an effective online solution for bending machines and the majority of CAD systems.

www.tube-processing-machines.com

Firmenkontakt
transfluid Maschinenbau GmbH
Stefanie Flaeper
Hünegräben 20-22
57392 Schmallenberg
+49 2972 97 15 – 0
+49 2972 97 15 – 11
info@transfluid.de
http://www.tube-processing-machines.com

Pressekontakt
PSV
Stefan Köhler
Schlachthausstraße 10
57072 Siegen
+49 (0) 271 7700160
s.koehler@psv-marketing.de
http://www.psv-marketing.de